img

It’s all about Control

With so much going on every day in the production department, it’s often difficult to work out where you are at with costs, materials, equipment and personnel. It should be simple – complete the job to the correct spec on time without using too many resources so you can turn a profit. In reality, production control is an incredibly complex area. Fortunately, E-Max ERP’s production control functionality has been designed to streamline this whole area for you, giving you back the control you need.
E-Max ERP’s robust production control system enables you to reduce waste, lower your costs and gives you better than ever decision making. Everything we’ve ever known about engineering, manufacturing and production control has been considered when designing this element in particular of our software and this is evident in the ease of implemention and adoption.

E-Max ERP provides you with the ability to identify problem areas, such as lack of material or capacity, quickly and easily. It’s simple to configure the system to view what needs done to meet your production requirements on time. With our production control system you’ll have flexibility and visibility like never before. E-Max ERP is designed to meet the sophisticated needs of a modern machine shop yet maintain the essential simplicity required by a fabricator.

Optimise your production floor

Considerable specialist knowledge from our team of engineers has gone into the development of our scheduler and planner, making them an effective way of getting the most from your resources. Supporting both infinite capacity planning and finite scheduling options, you have the flexibility to select the approach that works best for each job.

img

Lamond Murray Case Study

The simplicity of material traceability in E-Max and its archiving of the information is a significant benefit to not just us at GA but to our customers across various key sectors including Medical, Oil & Gas and Aerospace

Steve Bruce
General Manager
GA Sliding Head

The Solution Your Business Deserves

Find out how it will benefit your business.

img

With Our Production Control & Scheduling Functionality You Can

img
  • Easily view your manufacturing and purchasing requirements Reduce waste, downtime, and costs
  • Make informed decisions in real time
  • Gain full visibility of all scheduled activities
  • Minimise set up times by grouping operations
  • Schedule key personnel to ensure the most efficient use of
  • resource
    Receive instant notification of any delays in planned
  • activities
    Plan better by knowing your current commitments prior to
  • taking on new orders.
img

Key Features

  • Fully functional MRP system
  • Creates works orders for multiple requirements
  • Generates requirements for sub-assemblies and purchased items from the BOM (Bill of Materials)
  • Production operations and tasks are created from multiple item routes
  • Produces customisable job cards with bar codes
  • Produce works orders in a single click
  • Add ad hoc material requirements as necessary
  • Dates material are required are automatically calculated based on the production schedule
  • Alerts raised if any element of the project doesn’t meet its dates required
  • Auto generates production receipts and material issues to minimise manual errors
  • Scheduling of last start date and time is calculated using factory calculators
  • Integrated into quality functionality ie non-conformances, test certificates, etc
  • Finite scheduler module schedules operations and machines to optimise throughput
  • Works orders record all associated costs including labour, materials, expenses and overheads
  • Shop Floor Data Collection module enables recording of labour costs in real time
  • Full serial number and batch traceability that can be defined pre or post production
  • Supports KIT issue and backflushing
  • Visual Gantt chart time horizons
  • Simple drag and drop user interface
  • Integrated rough cut capacity planning
  • Integrated dynamic finite scheduling
  • Uses multiple methodologies for calculating last start date
  • Includes multiple scheduling algorithms eg first in first out, critical ratio, etc
  • Auto selection of best route
  • Easy to identify bottlenecks
  • Simple to re-schedule operations
  • Choose to schedule machines or operators
  • Ability to visualise weekly loadings vs available capacity by resource / work centre / process
  • Tracks all active operations
  • Uses traffic light system to display constraints and resource outages that will affect production
  • Additional custom capacity can be added on machines and personnel to ensure production goals and delivery dates are met
  • Active operations can be reviewed by delivery date, client importance, financial value and available production capacity Non-urgent operations can be moved into future weeks
  • Operations can be hidden by user specific filters so that user
  • only see operations related to a specific customer or job Start date of operations can be locked – ideal for hired machines or people
  • Priority list allows the job to be moved up and down in priority within the workcentre’s work-to list
  • Operations can be grouped together to reduce set up times
img

Analysis and Reporting

  • WIP reports
  • Job costing reports
  • Shortage reports
  • Time and performance analysis
  • Machine loading
  • Scheduled work-to lists
  • Late operations
  • Machine efficiency
img
img

E-Max Benefits

img

Improve Operational Efficiency

E-Max ERP enables you to streamline your processes and increase efficiency across your entire business……

Read more
img

Better inventory & shop floor visibility

With improved information and scheduling, inventory is better controlled, meaning you benefit...

Read more
img

Increase customer satisfaction

Delivery in Full on Time (DIFOT) continues to be a key requirement for customers. E-Max ERP differs from other...

Read more
img

Manage and control costs

E-Max ERP allows you to set budgets and watch actual costs over specific time frames, meaning that you have more...

Read more
img

Reduce lead times & increase production output

E-Max ERP’s scheduling module combined with better record keeping ensures that more focus...

Read more
img

True System

Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text...

Read more

Get Started With E-Max And Watch
Your Business Grow